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 Post Posted: 12 Apr 2012, 00:14 
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Joined: 15 Jul 2009, 18:22
Posts: 191
Location: Kuils River
Hi guys and girls, on my K03 setup the most power I ever made was 204 kW, mods : Software, 76mm Evolution Downpipe, Devils Own WMI, Forge DV,BSH PCV Fix. I then broke the engine :mrgreen: and decided that its a good time for a turbo upgrade aswell, wanted to go K04 but its so common these days :thumbdown: went a little bit bigger with a Garrett GT2860RS :twisted: ball bearing turbo as I still drive my car everyday.

Here is the list of parts for the repair and turbo upgrade :

Pistons
Intergrated Engineering Conrods
ARP Conrod Bolts
Rings
Bigends
Mains
Valve stem seals
Bush
Sleaves
Garrett GT2860RS Turbo + Manifold
Injectors
DV Relocate Kit
Custom 76mm Cold Air Intake
GIAC ECU Software
GIAC DSG Software
GIAC Handheld controler
76mm Exhaust
S3 Intercooler
Carbon Fibre DSG Paddle Shifters
Autogauge Boost guage with pod
V-Maxx Coilovers
19" BBS wheels
CREE Number Plate Lamps
LED Interior Globes
LED Park Globes
Vortex Front Spoiler

We estimate around 270 kW.
Build started on Monday 19 March 2012, completion date hopefully May 2012.

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MB A45 AMG | CPi Tuned |
VW Golf 5 GTi DSG | Stage GT28R | Wulf Tuned |
Opel Corsa UTE


Last edited by eldrid-wp on 20 Oct 2012, 10:53, edited 9 times in total.

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 Post Posted: 12 Apr 2012, 00:17 
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Joined: 15 Jul 2009, 18:22
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Location: Kuils River
Pics of my ride

Image

Image

Pics of my Garrett GT2860RS Turbo + Manifold

Image


Image

Engine Removed

Image

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MB A45 AMG | CPi Tuned |
VW Golf 5 GTi DSG | Stage GT28R | Wulf Tuned |
Opel Corsa UTE


Last edited by eldrid-wp on 13 Apr 2012, 00:37, edited 1 time in total.

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 Post Posted: 12 Apr 2012, 00:19 
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Joined: 15 Jul 2009, 18:22
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Location: Kuils River
Some pics I took of the stripped motor.

Cracked Piston on the left :(

Image

Head removed

Image

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MB A45 AMG | CPi Tuned |
VW Golf 5 GTi DSG | Stage GT28R | Wulf Tuned |
Opel Corsa UTE


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 Post Posted: 12 Apr 2012, 00:21 
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Location: Kuils River
Went to check progress on the build after work today, block came back today with the new sleeves installed, IE Conrods also came in today. Assembly of the motor will start tomorrow and by friday / saturday tuning will start. I also ordered Eibach lowering springs as I plan on fitting 19" wheels. Some pics I took today.

Block

Image

Integrated Engineering Conrods

Image

Pistons

Image

Eibach Lowering Springs

Image

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MB A45 AMG | CPi Tuned |
VW Golf 5 GTi DSG | Stage GT28R | Wulf Tuned |
Opel Corsa UTE


Last edited by eldrid-wp on 12 Apr 2012, 16:23, edited 1 time in total.

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 Post Posted: 12 Apr 2012, 01:03 
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Filter, Exhaust & Branch
Filter, Exhaust & Branch

Joined: 15 Nov 2009, 18:44
Posts: 523
lovely, just lovely. would love to see this thing

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 Post Posted: 12 Apr 2012, 06:06 
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Opel Club Cape Town AFFILIATE
Opel Club Cape Town AFFILIATE

Joined: 17 Mar 2007, 21:10
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Mooi bra mooi!


Im somma excited for yournpart! Lol

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 Post Posted: 12 Apr 2012, 07:32 
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Filter, Exhaust, Branch & Chip
Filter, Exhaust, Branch & Chip
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Joined: 17 Apr 2011, 22:55
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Location: ON THE STREETS OF CPT
:vraat: mooi man bloody mooi, hier kom groot :censored:

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:OpelLogo: :Calibra: 0kw 0Nm


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 Post Posted: 12 Apr 2012, 07:36 
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Filter, Exhaust, Branch & Chip
Filter, Exhaust, Branch & Chip

Joined: 13 Oct 2008, 21:09
Posts: 2076
Location: 5 on Speyer Silversands.........
Impressive boet,goodluck further :respek:

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 Post Posted: 12 Apr 2012, 08:18 
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Turbocharged with NOS
Turbocharged with NOS

Joined: 16 Mar 2007, 09:00
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Location: Cape Flats
:respek:


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 Post Posted: 12 Apr 2012, 08:47 
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Opel Club Cape Town AFFILIATE
Opel Club Cape Town AFFILIATE

Joined: 21 Aug 2007, 14:57
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Location: /\/¯¯¯¯¯\/\
:whoop:

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 Post Posted: 12 Apr 2012, 12:24 
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Filter, Exhaust, Branch & Chip
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Joined: 30 Sep 2010, 13:53
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Location: sitting in my seat waiting for the boost .....
Very very nice Eldrid! pm me when you completed it . i wanna gauge with you :duim: i know you will kill me but i wanna see by how many light poles :mzekezeke: :respek:

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 Post Posted: 12 Apr 2012, 12:35 
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Turbocharged
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Joined: 07 Aug 2008, 13:00
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Location: just cruising...
Lekker Eldrid man, build looks good.

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Ex: '97 Opel Astra Estate 200i
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 Post Posted: 12 Apr 2012, 12:55 
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Turbocharged
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Joined: 15 Mar 2007, 12:46
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Location: kuilsriver
Lekker build bra!

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1991 Opel Cub 1.6i 8v c16ne conversion

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 Post Posted: 12 Apr 2012, 13:15 
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Location: Kuils River
opel!60is wrote:
lovely, just lovely. would love to see this thing


Thanks, will take you for a spin when the car is done, now that im back home I will try and attend a hookup / event then you can see her :duim:

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MB A45 AMG | CPi Tuned |
VW Golf 5 GTi DSG | Stage GT28R | Wulf Tuned |
Opel Corsa UTE


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 Post Posted: 12 Apr 2012, 13:18 
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crispy boss wrote:
Mooi bra mooi!


Im somma excited for yournpart! Lol


Thanks Crispy, Im also excited just to get my car back, its been almost a month now.

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MB A45 AMG | CPi Tuned |
VW Golf 5 GTi DSG | Stage GT28R | Wulf Tuned |
Opel Corsa UTE


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 Post Posted: 12 Apr 2012, 13:20 
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CALIB(C20XE) wrote:
:vraat: mooi man bloody mooi, hier kom groot :censored:


Thanks :wave:

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MB A45 AMG | CPi Tuned |
VW Golf 5 GTi DSG | Stage GT28R | Wulf Tuned |
Opel Corsa UTE


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 Post Posted: 12 Apr 2012, 13:21 
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Vauxoholic wrote:
Impressive boet,goodluck further :respek:


Thanks :duim:

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MB A45 AMG | CPi Tuned |
VW Golf 5 GTi DSG | Stage GT28R | Wulf Tuned |
Opel Corsa UTE


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 Post Posted: 12 Apr 2012, 13:22 
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Location: Kuils River
yaaz wrote:
:respek:


Thanks :thumbup:

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MB A45 AMG | CPi Tuned |
VW Golf 5 GTi DSG | Stage GT28R | Wulf Tuned |
Opel Corsa UTE


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 Post Posted: 12 Apr 2012, 13:23 
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Rebellious wrote:
:whoop:


Thanks :thumbup:

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MB A45 AMG | CPi Tuned |
VW Golf 5 GTi DSG | Stage GT28R | Wulf Tuned |
Opel Corsa UTE


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 Post Posted: 12 Apr 2012, 13:32 
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yusufallie wrote:
Very very nice Eldrid! pm me when you completed it . i wanna gauge with you :duim: i know you will kill me but i wanna see by how many light poles :mzekezeke: :respek:


Thanks, lol lightpoles no man :claugh:

Will pm you when the cab is done then we can have a friendly run, you should know I dont realy like to race against Opels as I will always be a Opel man :respek:

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MB A45 AMG | CPi Tuned |
VW Golf 5 GTi DSG | Stage GT28R | Wulf Tuned |
Opel Corsa UTE


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