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professor
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Posted: 29 Aug 2013, 14:50 |
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| Filter, Exhaust, Branch & Chip |
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Joined: 14 Mar 2007, 12:46 Posts: 1646 Location: On the WUG
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Time to get back on track with this project.
Got the pistons back today. Had to get the pockets altered to suite.
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File comment: Crank knife edged and semi polished, ready for balancing.

WP_20130829_004.jpg [ 2.92 MiB | Viewed 14186 times ]
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WP_20130829_003.jpg [ 3.28 MiB | Viewed 14186 times ]
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File comment: Pocket angles had to change.

WP_20130829_002.jpg [ 3.78 MiB | Viewed 14186 times ]
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_________________ MSX ForumCorsa 130ie Sedan 1680 16v Ecotec GSXR1000 ITB's (44mm) MSX Management 149.8kw/203Nm
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opel!60is
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Posted: 29 Aug 2013, 15:19 |
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| Filter, Exhaust & Branch |
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Joined: 15 Nov 2009, 18:44 Posts: 523
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professor
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Posted: 29 Aug 2013, 20:50 |
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| Filter, Exhaust, Branch & Chip |
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Joined: 14 Mar 2007, 12:46 Posts: 1646 Location: On the WUG
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That vid was still in the early development stages. Way before the throttles. Think I was making 117kw then.
_________________ MSX ForumCorsa 130ie Sedan 1680 16v Ecotec GSXR1000 ITB's (44mm) MSX Management 149.8kw/203Nm
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opel!60is
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Posted: 29 Aug 2013, 22:11 |
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| Filter, Exhaust & Branch |
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Joined: 15 Nov 2009, 18:44 Posts: 523
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yooooooh, seriously impressive back then already
_________________ 1997 sentra sr20ve
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Ebie
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Posted: 30 Aug 2013, 15:57 |
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| Cams, ITB's, Headjob, Management |
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Joined: 11 Apr 2007, 12:49 Posts: 4099
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Siesa!!! Good luck bru... but when can i collect the Brake Disks? Its much to nice for a 1.8l Corsa 
_________________ " To win without risk is to triumph without glory" 1998 Kadette 200is2.5 V6 Conversion2007 Zafira
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professor
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Posted: 02 Sep 2013, 14:06 |
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| Filter, Exhaust, Branch & Chip |
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Joined: 14 Mar 2007, 12:46 Posts: 1646 Location: On the WUG
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Final mock assemble to make sure the clearances are right.
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WP_20130902_001.jpg [ 344.99 KiB | Viewed 14110 times ]
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File comment: Deck height is spot on.

WP_20130902_002.jpg [ 191.33 KiB | Viewed 14110 times ]
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File comment: Measuring piston to valve clearance. Seems the exhaust pockets need to go down another 0.5mm :(

WP_20130902_003.jpg [ 268.71 KiB | Viewed 14110 times ]
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_________________ MSX ForumCorsa 130ie Sedan 1680 16v Ecotec GSXR1000 ITB's (44mm) MSX Management 149.8kw/203Nm
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sterlingesterhuizen
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Posted: 03 Sep 2013, 14:48 |
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| Cams, ITB's, Headjob, Management |
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Joined: 09 Jul 2008, 11:59 Posts: 2991 Location: Kimberley
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So prof whats is your expected power figure with this stroketo 1.8
_________________ Hers:Opel Corsa Chill 1.3 His: Are you kidding me???? When married it states "What is yours is mine what is MINE is MINE!!!! Ours: Chevrolet Cruze 1.6L  
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professor
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Posted: 03 Sep 2013, 15:22 |
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| Filter, Exhaust, Branch & Chip |
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Joined: 14 Mar 2007, 12:46 Posts: 1646 Location: On the WUG
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between 160-170kw
_________________ MSX ForumCorsa 130ie Sedan 1680 16v Ecotec GSXR1000 ITB's (44mm) MSX Management 149.8kw/203Nm
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professor
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Posted: 11 Sep 2013, 19:24 |
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| Filter, Exhaust, Branch & Chip |
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Joined: 14 Mar 2007, 12:46 Posts: 1646 Location: On the WUG
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So... had a bit more time for the Corsa today. Decided to finish the bottom end.
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File comment: Pistons and rods assembled

WP_20130911_001.jpg [ 268.19 KiB | Viewed 13998 times ]
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File comment: Setting the ring to check the gap.

WP_20130911_003.jpg [ 195.52 KiB | Viewed 13998 times ]
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File comment: Checking ring gaps.

WP_20130911_005.jpg [ 142.61 KiB | Viewed 13998 times ]
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File comment: Grinding the rings to get the gaps just right.

WP_20130911_006.jpg [ 192.08 KiB | Viewed 13998 times ]
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File comment: All piston in

WP_20130911_009.jpg [ 205.79 KiB | Viewed 13998 times ]
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_________________ MSX ForumCorsa 130ie Sedan 1680 16v Ecotec GSXR1000 ITB's (44mm) MSX Management 149.8kw/203Nm
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Kalu
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Posted: 11 Sep 2013, 20:02 |
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Joined: 12 Oct 2008, 12:50 Posts: 914
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Looking good! Cant wait to see the final product 
_________________ 2005 Honda Accord Type S - K24A3 - 122WKW 200Nm @ JDM Worx 1997 Corsa B X20XEV EX - 2003 Ph3.5 Astra Coupe - 210KW 437Nm - 17/02/2011 @ KSD
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opel cali
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Posted: 11 Sep 2013, 20:28 |
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Joined: 03 Sep 2012, 21:26 Posts: 314 Location: Durban
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Some freaking awesome engineering work. just brilliant.!
@professor do you have like a tuning shop? or is it just a personal hobby of yours?
_________________ 1992 Opel Calibra 2012 Hyundai i30 Ex 200ie  
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professor
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Posted: 13 Sep 2013, 09:53 |
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| Filter, Exhaust, Branch & Chip |
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Joined: 14 Mar 2007, 12:46 Posts: 1646 Location: On the WUG
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I used to do this as a sideline when I had a day job but had to quit because of time constraints. Self employed now so not sure if I want to get back into it yet. For now just doing the odd car here and there.
_________________ MSX ForumCorsa 130ie Sedan 1680 16v Ecotec GSXR1000 ITB's (44mm) MSX Management 149.8kw/203Nm
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opel cali
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Posted: 13 Sep 2013, 10:15 |
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Joined: 03 Sep 2012, 21:26 Posts: 314 Location: Durban
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Ahhh okay. fair enough.. if/when u decide you should let us know.
_________________ 1992 Opel Calibra 2012 Hyundai i30 Ex 200ie  
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professor
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Posted: 17 Sep 2013, 11:05 |
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| Filter, Exhaust, Branch & Chip |
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Joined: 14 Mar 2007, 12:46 Posts: 1646 Location: On the WUG
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Did the CC'ing yesterday. 12,6:1. Worked out to less than I expected. Will have to do for now. Can always shave a few 10ths of the head a bit later.
| Attachments: |

WP_20130916_002.jpg [ 202.4 KiB | Viewed 13917 times ]
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WP_20130916_003.jpg [ 151.3 KiB | Viewed 13917 times ]
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WP_20130916_004.jpg [ 174.27 KiB | Viewed 13917 times ]
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File comment: Head finally on

WP_20130916_005.jpg [ 209.51 KiB | Viewed 13917 times ]
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_________________ MSX ForumCorsa 130ie Sedan 1680 16v Ecotec GSXR1000 ITB's (44mm) MSX Management 149.8kw/203Nm
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SELWYN
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Posted: 17 Sep 2013, 11:47 |
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| Cams, ITB's, Headjob, Management |
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Joined: 19 Mar 2007, 15:58 Posts: 3992 Location: BELHAR
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Nice Boet 
_________________ Opel Astra 2.0 GSI
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8valver
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Posted: 31 Oct 2013, 11:14 |
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| Upgraded to a Flatbed Filter |
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Joined: 27 Apr 2010, 23:04 Posts: 106
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Good stuff Prof , nice to see you back at it  Any updates 
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twitch.ec
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Posted: 31 Oct 2013, 11:22 |
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Joined: 02 Jun 2013, 20:35 Posts: 304 Location: east london
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Its amazing what ppl do 2 their corsa's this is going 2 be a killer nice 1 prof best of luck with the build 
_________________ Opel kadett 160is(c20xe) 
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